Tool production

KEY ADVANTAGES

• Own tool development and construction on the basis of many years of experience.
• Knowledge of the most state-of-the-art technological processes of using tools and control and quality monitoring systems.
• Use and knowledge of stamping and injection moulding technologies.
• Highly productive tools equipped with control systems and systems for monitoring in accordance with the Industry 4.0 guidelines.
• Reliability and flexibility and customer support in the realisation of products.
• Vertically integrated process from product development to serial production.

Cutting/packaging tools for stamping of electrical steels

• Production of prototype tools, where samples are produced with serial parameters and the same technological procedure. 
• Mass production of multi-row tools for stamping and packaging of electrical steel with a thickness up to 0.2 mm.
• Highly productive tools equipped with control systems and systems for monitoring the tool stamping and protection process.
• Tools allow the production of indexed products with the function of switching cutting elements.
• Cutting elements are produced from sintered steel or hard metal with the use of coating procedures.
• Long lifetime of tools (more than 150 million cuts).

Tools for injection moulding of thermosetting materials

• Production of prototype tools, where samples are produced with serial parameters.
• Production of serial multi-cavity tools with sizes up to 6 tonnes.
• Development of tools and implementation of simulations of the entire injection moulding process, including the thermal analysis of tools.
• Highly productive tools equipped with control systems and systems for monitoring the injection moulding process.
• Production of vital components for tools with an accuracy > 10µm.
• Using high-quality tool steels and coating procedures.
• Carrying out measurements of the product with 3D scanning and CMM method, and optimising the product and process.
• Long lifetime of tools (more than 1 million injections).

Tools for injection moulding of metal elements with thermoplastic materials 

• Production of prototype tools, where samples are produced with serial parameters.
• Production of serial multi-cavity tools with automatic process of inserting metal parts.
• Development of tools and implementation of simulations of the entire injection moulding process, including the thermal analysis of tools.
• Highly productive tools equipped with control systems and systems for monitoring the injection moulding process.
• Production of vital components for tools with an accuracy > 10µm.
• Using high-quality tool steels and coating procedures.
• Carrying out measurements of the product with 3D scanning and CMM method, and optimising the product and process.
• Long lifetime of tools (more than 1 million injections).

 
Die casting tools

• Die casting tools with sizes up to 6 tonnes.
• Using high-quality tool steels and coating procedures.
• Development of tools and implementation of simulations of the entire casting production process.
• Carrying out measurements of the product with 3D scanning and CMM method, and optimising the product and process.